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ISO 9001:2008 Certified Company ( 37 Years Old ) MD Exports LLP is No. 1 Distributor and Dealer of Lloyds Api Line Pipes
Lloyds Line Pipes Limited :: API PIPES
Sizes | Length (ft) | Types | |
O.D (Inch) | W.T Inch | Tolerances - 0 / + 2- Max | |
1/2" - 2 1/2" (Tubes) | 0.065" - 0.095" | 8 - 24 ft Max | Black & Galvanized |
1/2" - 3" | 0.078" - 0.157" | 24 ft Max.(For 2 1/2" & 3") | Black & Galvanized |
1 1/4" - 8" | 0.157" - 0.275" | 24 ft Max.(Upto 3 ") 42 ft Max. (3 ½ " - 8 ") |
Galvanized-Size: 1/2" to 6" Black - Size: 1/2" to 8" |
3 1/2" - 14" | 0.197" - 0.374" | 18 - 42 ft. Max | Galvanized-3 1/2" to 6“ Black - : 3 1/2" to 14" |
3 1/2" - 14" | 0.197" - 0.324" | 18 ft to 42 ft Max. | API 5L Pipes, Grade A upto X52 |
3 1/2" - 14" | 0.197" - 0.324" | 18 ft to 42 ft Max. | API 5CT Pipes (PSL1) |
Specifications | |||||||||||||||||||||
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Lloyds Metals & Energy Limited. (Formally known as Lloyds Metals and Engineers Limited)
Lloyds Metals and Energy Limited. (LMEL),a unit of Lloyds group is in the manufacturing of Direct Reduced Iron(DRI which is well known as Sponge Iron) had initially set up its first 500tpd kiln with the rated capacity of1,50,000 tpa by opting OSIL-Technology in the year 1994-95 at the village-Ghugus, District-Chandrapur (Maharashtra).The basic raw material inputs are Iron ore ,Non-Coking Coal and Dolomite/Limestone . The major quantity of Iron Ore is being sourced from Barbil/Banspani/Joda sectors of Orissa supplemented from Bellary/Hospet/Chitradurga sectors of Karnataka. The coal from nearby mines of Western Coalfields Ltd from Wardha Valley and Dolomite from Wani region of Chandrapur district .The main equipments kiln, cooler and other major structures were designed and supplied by Engineering Division of M/s. Lloyds Steels Industries, Murbad. which has complete infrastructure facilities to fabricate kilns and heavy equipments and structures. Later the unit has expanded by installing 4x 100 tpd kilns(with Lurgi technology) in the year 2006 and achieved its production capacity of 2,70,000 tpa. And has become one of the biggest Sponge Iron manufactures in Vidarbha region. Experiencing various technical constraints with deterioration in their inputs quality, LMEL has opted for conversion of its 500tpd kiln from OSIL technology to well proven Lurgi technology in the year 2008.
LMEL has further gone for expansion by installing waste heat recovery based 30 MW Co-generation Power Plant in the year 2010 using waste heat from Kiln off gases being generated from the kilns while manufacturing Sponge Iron. The Waste Heat Recovery Boilers and AFBC Boiler are supplied by Engineering Division of Lloyds Steel Industries Ltd, Murbad. As the Sponge Iron being the best Indigenous substitute for MS scrap in steel making, the entire Sponge Iron produced in LMEL is used for its captive consumption in its parent unit- Lloyds Steel Industries Ltd, Wardha. The unit is well equipped with all necessary sophisticated Pollution Control Devices to ensure pollution free Environment in the surroundings.
The Technical Specifications of Sponge Iron:
Chemical Characteristics:
Fe (metallic) = 82% avg.
Carbon = 0.15% to 0.25% (0.2% avg.)
Sulphur = 0.04% to 0.06% ( 0.055% avg.)
Phosphorus = 0.035% to 0.050% .
Gangue = 5.0 % avg.
(Al2O3+SiO2+MgO+CaO)
Physical Characteristics:
+ 20mm = 5% max.
-18mm to + 3mm = 70 % avg.
-3mm = 25% max.
Bulk Density: 1.80 T/ Cu.Meter
Power Generation
Lloyds Metal & Energy Limited has set up a waste heat recovery based 30 MW Thermal Power Plant in Ghugus, Dist: Chandrapur, Maharashtra State.
The main power plant equipments are,
Five numbers of waste heat recovery boilers (1X55 TPH,4 X 12 TPH capacity) connected to Coal Based Rotary Kilns producing DRI
Supplemented by 1 X 90 TPH AFBC Boiler
30 MW Steam Turbine at 64 kg/cm2 steam pressure and temperature of 490 +/- 5 Deg.C
Other Auxiliaries
Approx 65 % out of 30 MW of Power is generated from waste heat of Kiln Flue Gases which is presently unutilized and therefore the fuel consumption for generating 30 MW power would be substantially lower thereby making the unit eco friendly. The company shall be getting CDM benefits for this carbon saving project on waste heat based electricity generation.
220 KV Switchyard is provided for evacuation of power to the MSETCL.
The Necessary pollution control equipment along with hardware has been considered to monitor and meet the norms prescribed by Pollution Control Board.
Annually 210 million units (210 MU) will be generated by this state of art Power Plant.
The power plant is implemented by Lloyds Steel Industries Ltd (Engg. Div) on turnkey basis.
LLOYDS STEEL INDUSTRIES LIMITED - ENGINEERING DIVISION
Lloyds Steel – Engineering Division is established in the year 1974 at Andheri, Mumbai and subsequently shifted its work shop and converted into heavy fabrication, machine building unit at Murbad, Dist. Thane, Maharashtra.
Designer and manufacturer of Heavy Equipment, Systems, Machines for Hydro Carbon, Oil & Gas ,Steel Plants, Power Plants, Boilers and Turnkey Projects.
Our workshop is accredited with ISO 9001:2000 certification by SGS, United Kingdom.
Our workshop is approved / enlisted by international consultants like Uhde, Tecnimont ICB, Aker Kvaerner, Jacobs H & G, EIL, Lurgi, PDIL, MECON, Dastur & Company, Toyo etc.
Regularly undertaking jobs with reputed Inspection Agencies like Lloyds, ABS, BV, TUV, DNV, CEL, SGS, IRS, etc.
Our work shop facility includes forming of dished ends, Heat treatment furnaces, Machine shop, Plate bending machine up to 100 mm thickness x 3000 width, Tube and Pipe bending machines, Sand Blasting Facilities, NDT testing.
Qualified IBR welders in Carbon steel and Alloy steel welding ( Arc, TRG, Sub merged Arc welding)
Cranes capacity for handling single job of 140 MT.
Technical tie ups / associations
FMC Technologies SA France - Marine, Truck , Wagon loading arms & Piggable systems.
ERK Eckrohrkessel GmbH Germany - Boilers for Waste heat, Biomass, Blast furnace, Coke oven and any other waste gas available.
Calzoni S.R.L Milano Italy - Fin stabilizers and Steering Gears with controls.
Beijing Shougang Design Institute, China - Grate Kiln type Iron ore Pelletization plant
To find out more about our Lloyds Api Line Pipes, and get more information please fill enquiry form and one of our sales representatives will contact you.
Industry We Serve Inconel Pipe Tube, Monel Pipe Tube, Hastelloy Pipe Tube, Nickel Pipe Tube, Alloy Steel Pipe Tube and Stainless Steel Seamless Pipes Tube Tubing Tuberia Supplied Architectural & General Engineering, Automobiles Industry, Breweries & Distilleries Industry, Cement Industry, Chemicals Industry, Dairy & Food Processing Industry, Fertilizers Industry, Heat Exchangers Industry, Oil Companies, Petrochemicals & Refineries, Power & Nuclear Energy / Atomic Energy, Railway Industry, Ship Building Industry, Solvent & Pulp Industry, Submersible Pumps Industry, Sugar Industry, Textile Machinery & Processing Houses etc..
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