By carefully selecting our suppliers, we make sure that we only use the products of the right quality.
Every mill we use is measured against a series of predetermined quality control requirements.
- All products supplied by MD Exports LLP conform to the relevant BS or international standard (a certificate of conformity or analysis can be supplied on request).
- MD Exports LLP service centres operate a quality manual designed to ISO 9001/2008 requirements.
Our own handling, processing and packaging procedures ensure that these products reach you, the customer, in prime condition.
MD Exports LLP continually improves the effectiveness of the quality management system (QMS) and sets quality objectives and work plans. Moreover, MD Exports LLP is committed to upgrade the capabilities of its technical and administrative staff through formal training and continuous technical quality awareness.
We have achieved the high quality through the professional competence of the personnel, high working motivation and a service minded attitude. Every single employee of MD Exports LLP is responsible for the quality of his/her work.
All MD Exports LLP products are tested in accordance to internationally recognized standards or our own more stringent internal test procedures, which is developed considering the harsh field conditions. In addition to this we also offer specific testing to our client's requirement.
RAW MATERIAL TESTING
All the material used for Manufacturing of fittings and other fabrication jobs are tested for chemical & mechanical properties. The Results are confirmed to meet original material requirement before processing. We are using measuring equipments calibrated by Govt. approved calibration Agencies.
DIMENSIONAL INSPECTION
All type of Flanges and fittings are checked for dimensional accuracy from raw material stage to in process & final product delivery by using calibrated measuring instruments.
MATERIAL TRACEABILITY
All the material used for Manufacturing of fittings, valves and other fabrication jobs are identified & fully traceable from raw material stage to final product.
IN HOUSE TESTING OPTION
HYDRO TEST UP TO 15000 PSI
All type of Fittings & valves are tested at a specified static pressure for a predetermined period for no leakage.
SOME SPECIAL TEST ON REQUEST OF CLINTS:-
PNEUMATIC/GAS TEST
ALL COMPRESSORE AND THREADED FITTINGS and valves are subjected to Pneumatic test at 150psi air pressure and 2000psi Nitrogen pressure. Pneumatic/Gas test is carried out after hydro testing and complete drying of the items following Hydro-Test.
Helium Gas Test (HG-TEST) can be offered on request.
PRESSURE CYCLE TEST
All fittings and valves are tested for pressure cycle test where pressure surges from Opsi to 5000psi. The test is conducted at the rate of 25 to 45 cycles per minute with the digital counter. Client can specify number of cycles and condition of test.
TEMPRATURE TEST ON REQEUST
fittings and valves are heated to temperature upto 350oC for one complete cycle of 4 hours. After that valves are again subjected to Hydro, Pneumatic and Pressure cyclic test for no leakage. All the above test are certified by our own Quality control department and can be witnessed by client or third party inspection company of client's choice.
VIBRATION TEST
fittings and valves are tested for severe vibration under impulse pressure for no leakage
QUALITY ASSURANCE PLAN FOR PIPES |
||
Sr. No. |
Stages Of Inspection |
Inspection By Third Party /Client's Representative |
I. |
RAW MATERIAL IDENTIFICATION and Check testing |
Putting stamps on identified Pipes and Samples and sending samples to Govt. approved Lab. |
|
Dimensional & visual checking |
At random or as desired by third party Inspector / By client's representative & verification of Manufacturer's test Certificate |
|
Chemical Analysis |
Witnessing of Tests & verification of Test Report |
|
Physical - Tensile Test & Micro Test |
Witnessing of Tests & verification of Test Report |
II. |
Acceptance of Materials |
Putting final identification mark on Pipes and issuing of Dispatch Clearance Certificate |
QUALITY ASSURANCE PLAN FOR WELDED PIPES |
||
Sr. No. |
Stages Of Inspection |
Inspection By Third Party /Client's Representative |
I. |
RAW MATERIAL IDENTIFICATION and Check testing |
Putting Stamps on identified Raw materials and samples and sending samples to Govt. approved Lab |
|
Dimensional & Visual checking |
At random or as desired by Third Party Inspector / By client's representative |
|
Chemical Analysis |
Witnessing of Tests & Verification of Test Report |
|
Physical - Tensile Test & Micro Test |
Witnessing of Tests & Verification of Test Report |
|
Stamp Transferring |
Only if test conforms to your specification |
II. |
Submission of : WPS |
Approved by Third Party / Client. |
|
PQR |
Witnessed by Third Party Client |
|
WELDERS PERFORMANCE TEST |
Verification of Approved Lab Test Certificate |
|
Filler Wire / Welding Rod |
Chemical Analysis to be carried out /M.T.C. to be verified |
III. |
D. P. Test (a) 100 % Root Run (b) 100 % Final Weld |
To be witnessed by Inspector |
|
Radiographic Examination for 10% Weld joints or as desired by Customer / Inspector |
X- Ray Films and Test Reported to be verified |
|
Hydro Test (On Random samples) |
Test reports to be verified |
|
Pickling and Passivation |
Report shall be submitted to Inspector |
IV. |
Tensile Test on the welded portion, Micro Test on The weld effected area |
To be witnessed and Reports to be verified |
|
Flattening Test of finished pipe |
To be witnessed and Reports to be verified |
V. |
Final Inspection |
Dimensional check & Visual Inspection |
VI. |
Acceptance of Materials |
Putting final acceptance mark on the materials and etching / stenciling and issuing of / dispatch Clearance Certificate |
QUALITY ASSURANCE PLANS FOR 2 HALVES WELDED PIPE FITTINGS FOR STAINLESS STEEL, ALLOY STEEL & CARBON STEEL |
||
Sr. No. |
Stages Of Inspection |
Inspection By Third Party /Client's Representative |
I. |
RAW MATERIAL : Identification and Check testing |
Stamping on identified Raw Materials and samples andsending samples to Govt. approved lab |
II. |
DIMENSIONAL & VISUAL CHECKING |
At random or as desired by Third party inspector / by client's Representative |
III. |
CHEMICAL ANALYSIS |
Witnessing of Tests & Verification of Test Report |
IV. |
PHYSICAL : Tensile Test Micro Test |
Witnessing of Tests & Verification of Test Report |
V. |
STAMP TRANSFERRING TO TEMPLATES |
Only if the Tests confirms to order specifications |
VI. |
SUBMISSION OF : WPS |
Approved by Third Party / Client Witness by Third party client |
VII. |
WELDERS PERFORMANCE TEST |
Verification of Approved Lab Test Certificates |
VIII. |
FILLER WIRE / WELDING ROD |
Chemical analysis to be carried out / M.T.C. to be verified |
IX. |
D.P.TEST (a) 100 % Root Run |
To be witnessed by Inspector |
X. |
RADIOGRAPHIC EXAMINATION FOR 10 % WELD JOINTS OR AS DESIRED BY CUSTOMER / INSPECTOR |
X - Ray films and Test Report to be verified |
XI. |
Tensile Test on the Welded portion Micro Test on the weld effected area |
To be witnessed and reports to be verified |
XII. |
HEAT TREATMENT & SOLUTION ANNEALING |
As desired by client / Third Party Inspection Agency |
XIII. |
PICKLING AND PASSIVATION FOR S.S. |
Report shall be submitted to Inspector |
XIV. |
SHORT BLASTING, OILING /WARNISHING AND PAINTING FOR A.S. & C.S. |
Visual Inspection |
XV. |
MARKING |
Etching / Punching of size, sch, specn. & heat No. |
XVI. |
FINAL INSPECTION |
Dimensional check & Visual inspection |
XVII. |
ACCEPTANCE OF MATERIALS |
Putting final Acceptance Identification Marks and issuing of Dispatch Clearance Certificate. |
Our Steel Pipes, Steel Tubes & Steel Tubing Inventory cover below grades:
- API 5L Line Pipes API 5L X42 PSL 1 API 5L X42 PSL 2 API 5L X46 PSL 1 API 5L X46 PSL 2 API 5L X52 PSL 1 API 5L X52 PSL 2 API 5L X56 PSL 1 API 5L X56 PSL 2 API 5L X60 PSL 1 API 5L X60 PSL 2 API 5L X65 PSL 1 API 5L X65 PSL 2 API 5L X70 PSL 1 API 5L X70 PSL 2
- Alloy Steel Pipe Alloy Steel A335 Pipe Alloy Steel A335 P11 Pipe Alloy Steel A335 P22 Pipe Alloy Steel A335 P5 Pipe Alloy Steel A335 P9 Pipe Alloy Steel A335 P91 Pipe Alloy Steel A335 P92 Pipe Alloy Steel Astm A213 T11 Tube Tubing Alloy Steel ASTM A213 T22 Tube Tubing Alloy Steel ASTM A213 T5 Tube Tubing Alloy Steel ASTM A213 T9 Tube Tubing Alloy Steel ASTM A213 T91 Tube Tubing Alloy Steel ASTM A213 T92 Tube Tubing
- Stainless Steel Pipes/Tubes Stainless Steel 304 Pipe Tube Stainless Steel 304L Pipe Tube Stainless Steel 304H Pipe Tube Stainless Steel 310 Pipe Tube Stainless Steel 310S Pipe Tube Stainless Steel 310H Pipe Tube Stainless Steel 316 Pipe Tube Stainless Steel 316L Pipe Tube Stainless Steel 316H Pipe Tube Stainless Steel 316TI Pipe Tube Stainless Steel 317 Pipe Tube Stainless Steel 317L Pipe Tube Stainless Steel 321 Pipe Tube Stainless Steel 321H Pipe Tube Stainless Steel 347 Pipe Tube Stainless Steel 347H Pipe Tube Stainless Steel 446 Pipe Tube Stainless Steel 904L Pipe Tube
- Carbon Steel Pipe & Tubes ASTM A 106 Gr B/C Pipe & Tubes ASTM A 671 Welded Pipe & Tubes ASTM A 672 Welded Pipe & Tubes ASTM A 671 Grade CC 60 EFW ASTM A 671 Grade CC 65 EFW ASTM A 671 Grade CC 70 EFW ASTM A672 Grade C60/C65/C70 EFW ASTM A 333 Gr 1 Low Temperature ASTM A 333 Gr 6 Low Temperature Carbon Steel Saw Pipes & TubesCarbon Steel Lsaw Pipes & Tubes Welded Pipes & Tubes Corten Steel Pipes & Tubes Seamless Pipes & Tubes Carbon Steel Pipe & Tubes Duplex Steel Pipes & Tubes Super Duplex Steel Pipes & Tubes Alloy Steel Pipes & Tubes SMO 254 Pipes & Tubes Titanium Pipes & Tubes
- Monel Pipe/ Tube Monel 400 Tube Monel K500 Pipe Monel K500 Tube
- Hastelloy Pipe/ Tube Hastelloy C276 Pipe Hastelloy C276 Tube Hastelloy C22 Pipe Hastelloy C22 Tube
- Inconel Pipe/ Tube Inconel 600 Pipe Inconel 600 Tube Inconel 601 Pipe Inconel 601 Tube Inconel 625 Pipe Inconel 625 Tube Incoloy 800 Pipe Incoloy 800 Tube Incoloy 825 Pipe Incoloy 825 Tube Inconel 718 Pipe Inconel 718 Tube Inconel X-750 Pipe Inconel X-750 Tube
- Nickel Pipe/ Tube Nickel 200 Pipe Nickel 200 Tube Nickel 201 Pipe Nickel 201 Tube
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