Coating Line Pipe

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ISO 9001:2008 Certified Company ( 37 Years Old ) MD Exports LLP is No. 1 Distributor and Dealer of Coating Line Pipe in India

Ratnamani is one of the major manufacturers of Stainless Steel Seamless Pipes for application in Power generation Nuclear, Thermal and Solar, Refinery and Petrochemical,Oil and Gas, Chemical and Fertilizer and Process Industries.

RATNAMANI COATING SOLUTIONS :

COATING LINES

Coating Lines on Process:

Specifications:

Location Plant	Bhimasar, Kutch, Gujarat, India
External Coating	•  3LPE/PP •  FBE (Mono&Dual Layers) •  CTE •  Mortar Lining •  Gunnating
Internal Coating	•  Internal Epoxy •  Flow Coat •  Cement Lining
Capacity	External : 450 sqmtr/hr Internal : 350 sqmtr/hr

Manufacturing Process:

Product Range:

Types of Coating	Capacity
3 LAYER POLYETHYLENE / POLYPROPYLENE FBE coating	External : 450 sqmtr/hr Size range : 6” to 64” OD
INTERNAL EPOXY coating	Internal : 350 sqmtr/hr Size range : 6” to 64” OD

External Coating Solutions

External Three Layer Polyethylene / Polypropylene [3LPE / 3LPP] Coating:

Ratnamani's 3LPE / 3LPP Coating is a multilayer coating composed of three functional components. This coating consists of first layer which is a high performance anti-corrosion fusion bonded epoxy [FBE] second layer of a copolymer adhesive for adhesion between the epoxy and PE / PP and an outer / third layer of polyethylene / polypropylene which provides mechanical protection. 3LPE Coatings provide excellent pipeline protection for small and large diameter pipelines with moderate to high operating temperatures whereas 3LPP Coatings not only provides the toughest, and the most durable pipe coating solution but also provide excellent pipeline protection for small and large diameter pipelines with high operating temperatures.

Single Layer / Dual Layer Fusion Bonded Epoxy [SFBE / DFBE] Coating:

Ratnamani's SFBE is single layer anti-corrosion coating which consists of high performance fusion bonded epoxy that provides excellent adhesion to steel and provides superior long term corrosion resistance protection of pipelines operating at moderate temperatures for the designed life. Excellent adhesion properties provide excellent resistance to cathodic dis-bondment which reduces the total cost of cathodic protection during the operation of the pipeline. DFBE is a layer of anti-corrosion coating followed by abrasion resistant overcoat which provides excellent results for pipe being used in abrasive conditions.

Product Range:

TYPE			DIAMETER RANGE	SPECIFICATION¹
External Three Layer Polyethylene / Polypropylene [3LPE / 3LPP] Coating			4” [114.3 MM] to 100” [2540 MM]	As per DIN As per CSA As per NFA As per ISO
Single Layer / Dual Layer Fusion Bonded Epoxy [SFBE / DFBE]			4” [114.3 MM] to 64” [1625.6 MM]	As per CSA As per NACE As per BS
Note:	1	Pipes can be supplied as per Customer Specification also.

Application Industry:

Oil & Gas Pipelines
Water Pipelines

External Coal Tar Enamel [CTE] Coating:

Ratnamani's CTE plant is designed to apply a suitable Coal Tar Enamel [CTE] on the external pipe surface as per AWWA, BS or customer specified coating specifications. This CTE coating plant is used for corrosion & mechanical protection of Oil, Gas and Water Pipelines.

External Tape Coating:

Coal Tar Tape is applied in cold condition on the external pipe surface as per AWWA, BS or customer specified coating specifications. This tape coating system is used for corrosion & mechanical protection of Water Pipelines.

External Anti Corrosive Coating / External Painting:

Ratnamani does various types of External Coating / Painting for corrosion protection and insulation properties which can be applied by spray gun, brush or roller.

Anti Corrosive Coating : Polyurethane [PU], Liquid Epoxy, Etc.
Rust preventive: Varnish & All types of primer.

External Cement Mortar Lining:

Mixed mortar is directed under pressure against the steel surface of the pipe while wire reinforcement is placed throughout the pipe surface as per customer's specification to add strength. Once completed, water is sprayed as per the curing procedure and customer specification for guaranteed strength and protection. External Cement Mortar Lining is not only durable and inexpensive but also protects buried steel pipe for long-term service.

Internal Coating Solutions

Internal Liquid Epoxy:

Ratnamani's internal liquid coating plant is designed to apply a suitable spray coating on the inside surface of pipes for transportation of oil, gas, water & any types of liquids. Liquid Epoxy coating is applied on abrasively cleaned internal surface of pipe with the coating thickness minimum 60 µm & Maximum up to 2000 µm with single or multi coat as required. Coating can be applied by using Liquid Epoxy (single or dual component), having characteristic with solvent base or solvent free epoxy which is applied to give smooth internal pipe surface for improved flow and also to provide corrosion protection for the internal surface of steel pipes. This will result in reduction of friction and increase in flow efficiency.

Application Industry:

Oil & Gas Pipelines
Water Pipelines

Internal Cement Mortar Lining:

Internal Cement Mortar Lining plant is designed to apply a suitable Cement Mortar Lining on the internal pipe surface, per AWWA coating specifications. Typically used for transportation of water or sewage.

Internal cement mortar lining is performed by use of a spinning machine, which rotates the pipe causing the cement mortar to adhere centrifugally to form uniform, smooth, and dense protective lining. Once completed, water is sprayed and ends are capped as per the curing procedure and customer specification for guaranteed strength and protection.

STAINLESS STEEL PIPES & CARBON STEEL PIPES

Ratnamani Stainless Steel Pipes ::	Ratnamani Stainless Steel Seamless Pipes	Ratnamani Stainless Steel Welded Pipes
Ratnamani Heat exchanger Tubes ::	Ratnamani Stainless Steel Seamless Tubes	Ratnamani Stainless Steel Welded Tubes
Carbon Steel Pipes & Pipe Coating Solutions ::	Ratnamani SAW Pipes	Ratnamani HFW - ERW Pipes
Ratnamani Seamless Instrumentation Tubes	Ratnamani Stainless Steel 3 Layer PE Coated  Pipes	Ratnamani Coating Solutions
Ratnamani Titanium Welded Tubes

To find out more about our Coating Line Pipe, and get more information please fill enquiry form and one of our sales representatives will contact you.

Industry We Serve Inconel Pipe Tube, Monel Pipe Tube, Hastelloy Pipe Tube, Nickel Pipe Tube, Alloy Steel Pipe Tube and Stainless Steel Seamless Pipes Tube Tubing Tuberia Supplied  Architectural & General Engineering, Automobiles Industry, Breweries & Distilleries Industry, Cement Industry, Chemicals Industry, Dairy & Food Processing Industry, Fertilizers Industry, Heat Exchangers Industry, Oil Companies, Petrochemicals & Refineries, Power & Nuclear Energy / Atomic Energy, Railway Industry, Ship Building Industry, Solvent & Pulp Industry, Submersible Pumps Industry, Sugar Industry, Textile Machinery & Processing Houses etc..

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