Zenith Steel Pre Galvanized Pipes

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ISO 9001:2008 Certified Company ( 37 Years Old ) MD Exports LLP is No. 1 Distributor and Dealer of Zenith Steel Pre Galvanized Pipes

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Zenith Pre Galvanized Pipes

Pre Galvanized Manufacturing Process

Pre- Gal pipes & Sections are formed from pre-gal coil. All the incoming coils are verified based on the test certificate received from steel mill for their chemistry and mechanical properties.

The forming stage of Hollow Section begins with a single-width strip. The width of strip is roughly equal to the perimeter of the pipe to be produced. The edges of coil are sheared to pre-specified widths in slitting line.

The process involves uncoiling & leveling of coils and processing the same. The lead end of each coil is squared by shearing operation for threading into the mill. Then this end is joined with coil end of outgoing coil to maintain continuity in production and reduce losses

To maintain continuity of production, it is accumulated in an accumulator/loop pit. It is then gradually and continuously formed into a circular shape by shaped rolls as per the required diameter in forming stands arranged in tandem. In the welding stand, edges of formed strip are pre heated by High Frequency Electrical Induction heating process to the desired temperature, which are mechanically pressed together horizontally to form continuous weld seam. This welding process does not need any filler metal. Instead, the welding pressure causes some of the metal to be squeezed from the joint, forming a bead of metal on inside and outside of the tube. This bead or welding flash is trimmed during the process. The weld seam is examined and adjusted as per the weld parameters, including temperature and outside diameters. The weld area is subsequently zinc coated by metalizing process. For sections, pipe string passes through shaping stands to produce square or rectangular section before it is cut to required length as per customer’s requirement or relevant specification.

During production, online visual inspection is also carried out. Deburring of all the sections are carried out. All pipes & sections are marked and/or paint stenciled as per the order requirements, packed in bundles before shifting in the storage yard. Pipes & Sections are then loaded on trailers or trucks and dispatched to the customer’s site.

Applications of Pre Galvanized Pipes & Sections

Green House
Cable Duct
Galvanized Steel Fencings
Road Barriers
Parking Barriers
Temporary Fencings
Steel Gates & Windows
Road Side Railings
Structural and fabrication work

Product Range of Pre Galvanized Pipes

We can manufacture Pre-Galvanised Pipes in the following range:

Pipe Diameter: 15.88 mm to 63.50 mm
Thickness: 0.8 mm to 1.5 mm
Length: As per customer's requirement (Maximum upto 8 meters)
Capacity: 20,000 MT / Annum

Product Range of Pre Galvanized Sections

We can manufacture Pre Galvanized Sections in the following range: 

Rectangular Hollow Sections			Square Hollow Sections
Size (mm x mm)	Thickness (mm)		Size (mm x mm)	Thickness (mm)
16 X 12	0.8		12 X 12	0.8
	1			1
	1.2			1.2
	1.5			1.5
30 X 20	0.8		12.70 X 12.70	0.8
	1			1
	1.2			1.2
	1.5			1.5
40 X 20	0.8		19.05 X 19.05	0.8
	1			1
	1.2			1.2
	1.5			1.5
50 X 25	0.8		20 X 20	0.8
	1			1
	1.2			1.2
	1.5			1.5
31.75 X 19.05	0.8		25 X 25	0.8
	1			1
	1.2			1.2
	1.5			1.5
50.80 X 25.40	0.8		25.40 X 25.40	0.8
	1			1
	1.2			1.2
	1.5			1.5
50 X 40	0.8		30 X 30	0.8
	1			1
	1.2			1.2
	1.5			1.5
60 X 40	0.8		31.75 X 31.75	0.8
	1			1
	1.2			1.2
	1.5			1.5
80 X 40	0.8		38 X 38	0.8
	1			1
	1.2			1.2
	1.5			1.5
			40 X 40	0.8
				1
				1.2
				1.5
			50 X 50	0.8
				1
				1.2
				1.5
			50.80 X 50.80	0.8
				1
				1.2
				1.5

To find out more about our Zenith Steel Pre Galvanized Pipes, and get more information please fill enquiry form and one of our sales representatives will contact you.

Industry We Serve Inconel Pipe Tube, Monel Pipe Tube, Hastelloy Pipe Tube, Nickel Pipe Tube, Alloy Steel Pipe Tube and Stainless Steel Seamless Pipes Tube Tubing Tuberia Supplied  Architectural & General Engineering, Automobiles Industry, Breweries & Distilleries Industry, Cement Industry, Chemicals Industry, Dairy & Food Processing Industry, Fertilizers Industry, Heat Exchangers Industry, Oil Companies, Petrochemicals & Refineries, Power & Nuclear Energy / Atomic Energy, Railway Industry, Ship Building Industry, Solvent & Pulp Industry, Submersible Pumps Industry, Sugar Industry, Textile Machinery & Processing Houses etc..

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